Complete Vessel Rebuilds & Custom Modifications by Marine Garage
There is something deeply satisfying about watching a neglected vessel transformed into a boat that looks and performs better than the day it left the factory. At Marine Garage in Hornsby, boat restorations are more than a service we offer; they are a passion that drives our workshop every day. With over 15 years of hands-on marine restoration experience, our team has rebuilt everything from classic timber runabouts and vintage clinker-built dinghies to modern fibreglass cruisers and aluminium centre consoles that have seen better days.
A full boat restoration is a significant undertaking, and we approach every project with the care and planning it deserves. It begins with an honest assessment. When you bring your vessel to our workshop at 3/32 Leighton Place, Hornsby, we carry out a thorough inspection of the hull, deck, transom, stringers, engine, electrical system and every structural component. We document everything, take photos and sit down with you to discuss what needs to be done, what is optional and what the realistic budget and timeline look like. There are no hidden costs and no nasty surprises halfway through the build.
Our restoration philosophy is straightforward: do it once, do it right. We use marine-grade materials, proven techniques and quality hardware throughout every restoration. Whether we are laying new fibreglass over a deteriorated transom, replacing rotted timber stringers with modern composite alternatives, or rewiring an entire vessel from scratch, we hold ourselves to a standard that ensures the finished boat will be safe, reliable and built to last for years on the water.
Our most comprehensive restoration projects are what we call hull-to-helm rebuilds. These are vessels that arrive at our workshop in poor condition, often with structural damage, failed engines, corroded wiring and tired interiors, and leave as essentially new boats. The process can involve stripping the vessel back to bare hull, repairing or replacing the structural framework, fitting a new engine package, installing modern electronics, rebuilding the interior layout and finishing with professional-grade paint or gelcoat. It is a complete rebirth.
Fibreglass work is a particular strength of our workshop. We handle everything from minor gelcoat repairs and spider crack removal to major structural fibreglass layups involving new transoms, floor replacements, hull blister repair and keel reinforcement. Our team understands the chemistry of polyester and vinylester resins, the importance of proper lamination schedules and the techniques required to achieve a strong, fair and watertight finish. If your fibreglass hull has been damaged by impact, osmosis or simple age, we can restore it to full structural integrity.
For owners of classic timber boats, we offer specialised timber restoration services. This includes replacing planking, reframing ribs, fitting new keelsons, rebuilding coamings and refinishing brightwork. Working with timber requires patience, skill and respect for the materials, and our team takes genuine pride in preserving these beautiful vessels for the next generation of owners. We source quality marine timbers and use traditional and modern fastening methods depending on the vessel's construction.
Not every restoration project is about bringing a neglected boat back to standard. Many of our customers come to us with a clear vision for improving and personalising their vessel beyond its original specification. Custom modifications are a big part of what we do at Marine Garage, and we love working with owners to turn ideas into reality.
Common modification projects include custom centre console builds, bait board and rod holder installations, live bait tank setups, upgraded seating and upholstery, extended swim platforms, rocket launcher installations, T-top and hardtop fabrication and installation, custom storage solutions and complete helm station redesigns. We also handle engine repowering, which involves removing an old, tired powerplant and fitting a new or remanufactured engine that delivers better performance, improved fuel economy and modern reliability.
Every custom project starts with a conversation. We discuss your intended use for the boat, whether that is offshore fishing, harbour cruising, waterskiing, diving or a combination of activities. From there, we can recommend practical modifications that genuinely improve the vessel for your purposes. We produce detailed quotes and work closely with you throughout the build so you are always informed of progress. Our Hornsby workshop is open for visits during the build, because we believe transparency builds trust. When you see the quality of our work up close, you will understand why boat owners across Sydney choose Marine Garage for their restoration and modification projects.
Complete vessel rebuilds from bare hull to finished boat, including structural, mechanical, electrical and cosmetic restoration.
Structural fibreglass layups, gelcoat repairs, transom replacement, floor rebuilds, blister repair and hull reinforcement.
Traditional timber boat repairs including planking, reframing, keel work, coaming rebuilds and brightwork refinishing.
Remove old engines and fit new or remanufactured powerplants for improved performance and modern reliability.
Centre console builds, T-tops, seating upgrades, bait stations, storage solutions and helm redesigns.
Professional marine paint systems, gelcoat colour matching, non-skid deck finishes and antifoul application.
Quality new and pre-owned vessels with full inspection and preparation.
Mechanical, electrical and structural repairs for all makes and models.
Chartplotters, sonar, radar, stereos and LED lighting installation.
Cut and polish, ceramic coating, vinyl wrap and paint correction.
Professional antifoul application and seasonal commissioning services.
Expert structural repairs, fibreglass work and timber restoration.
Secure hardstand storage and maintenance facility in Hornsby.
Premium marine-grade EVA foam and soft flooring installations.